The Ultimate DIY Guide to Installing Aftermarket Doors on Your Polaris Ranger

Jerry Evans

Choosing the Right Polaris Ranger Doors

Polaris Ranger Half Doors vs. Polaris Ranger Full Doors: Key Differences

When upgrading your Polaris Ranger with new doors, TraderHank offers a range of options to suit your needs. You can choose between half doors or full doors, each providing its own set of benefits and drawbacks. Half doors, usually constructed from durable aluminium, are a cost-effective choice that still offers protection from trail debris. However, if you want complete protection from all elements, then full doors are the way to go.

TraderHank understands the importance of considering factors like your budget, riding habits, and lifestyle when making this decision. By offering both half and full doors for your Polaris Ranger, you can customize your vehicle to suit your specific needs and preferences. Whether you prioritize affordability and protection from debris with half doors or seek complete protection with full doors, TraderHank has you covered to enhance your overall riding experience.

Polaris Ranger Half Doors

Half doors are a popular choice for Polaris Ranger owners seeking protection without sacrificing the open-air feel. They cover the lower half of the cab frame, leaving the rest of the top half open. Some key differences between half and full doors installed on Polaris Ranger models include:

1. Increased Airflow: Half doors provide increased airflow, ideal for staying cool on hot summer days while enjoying the outdoors.

2. Easy Installation: Half doors are easier to install than full doors, making them a preferred choice for DIY garage projects.

3. Limited Protection: While half doors offer some protection from debris and outdoor elements, they don’t match the level of protection provided by full doors. In harsh winter conditions or off-road terrain, full doors may be a better option than poly doors.

Polaris Ranger Full Doors

1. Full doors offer maximum protection from the elements, while half doors provide a more secure enclosure for your Polaris Ranger. Key differences between Polaris Ranger full doors and half doors are: enhanced protection, increased comfort, and additional cost. Full doors protect riders from mud, water, debris, and provide a secure environment in extreme conditions or rough terrain.

2. Full doors block wind, dust, and noise, offering a more comfortable ride on your Polaris Ranger. This is beneficial for longer rides or cold weather conditions, improving the vehicle and overall riding experience.

3. While full doors offer enhanced protection and comfort, they come with more weight and a higher price tag compared to half doors. Considering the cost difference between the two, half door options is important if budget is a concern.

Deciding between Polaris Ranger half doors and full doors can be influenced by personal preference, riding style, and the level of protection desired. Both options can enhance your Polaris Ranger ride experience and safety features. No matter which option you choose, adding doors to your Polaris Ranger is a wise decision to improve your overall ride quality and safety on the trails.

Polaris Ranger Hard Doors Vs. Soft Doors 

Soft Doors:

1. Soft doors are lighter in weight compared to steel and hard doors, making them easier to remove and install on a vehicle.

2. Soft doors provide a more open-air driving experience, allowing for better visibility and airflow.

3. Soft doors are usually less expensive than hard doors, making them a more budget-friendly option for vehicle owners.

4. Soft doors are easier to customize and modify, allowing for personalization to match the style of the vehicle.

5. Soft doors are typically easier to fold down or store when not in use, saving space in the vehicle.

Hard Doors

1. Hard doors provide better protection and security compared to soft doors, as they are more durable and resistant to damage.

2. Hard doors offer better insulation from noise, weather, and temperature changes, creating a more comfortable driving experience.

3. Hard doors are often equipped with advanced features such as power windows and locks, adding convenience to the vehicle.

4. Hard doors provide better protection in case of a collision or accident, as they are stronger and more impact-resistant than soft doors.

5. Hard doors are designed to seamlessly integrate with the overall design of the vehicle, enhancing its appearance and style.

Preparation and Planning

Inventory and Tools Needed for Installation

  • A full hardware kit and installation instructions are included with your aftermarket door purchase.
  • You’ll need a 1/2-inch socket or box wrench and a T40 Torx driver for the installation.
  • Make sure you have all necessary bolts and nuts before starting the installation process.

Prepare Your Polaris Ranger for Door Installation

  • Remove the soft doors and any existing hardware to prepare your Polaris Ranger for the new doors.
  • Clean and inspect the door frame and roll cage to ensure a secure fit.
  • Take note of any specific installation instructions for your Polaris Ranger model.

Installation Steps

Install the Lower Hinge Pivot and Hang the Doors

  • Attach the hinge pivot to the screw holes on either side of the cab bolt, making sure to snug up the bolts but not fully tighten.
  • Hang the doors on the lower hinge, applying a nylon washer and grease to the upper hinge post.
  • Adjust the door fitment to ensure proper alignment with the Ranger frame.

Attach the Upper Hinge and Make Adjustments

  • Attach the upper hinge to the door bracket, sliding the flat bracket with two nuts behind the square bracket on the roll cage.
  • Adjust the door fitment to get the fitment right, using the hardware kit’s bolts and nuts.
  • Tighten down the bolts in a specific order to ensure proper fitment.

Secure the Doors with Latch Striker and Accent Plate

  • Attach the latch striker to the door, leaving the bolts slightly loose initially.
  • Adjust the striker up or down as needed to ensure proper latching.
  • Install the accent plate, removing the single screw on the front side of the factory plate and sliding the new plate into place.

Troubleshooting and Maintenance Tips

Common Issues with Polaris Ranger Door Installation

The Polaris Ranger is well-regarded as a versatile and rugged side-by-side vehicle. Many owners opt to customize their Rangers by adding aftermarket doors to enhance both safety and comfort. However, installation of these doors can sometimes present challenges. Here are some common issues encountered during Polaris Ranger door installation and how to effectively address them:

1. Loose Bolts or Door Misalignment

During the installation process, one common issue that may arise is loose bolts or misaligned doors. This can lead to problems such as doors rattling or difficulty in closing them properly. To rectify this, it is important to meticulously inspect all bolts and fasteners to ensure they are adequately tightened. Additionally, confirming proper alignment of the doors before securing them in place is crucial. Any adjustments needed should be made to guarantee a secure and functional fit.

2. Door Striker Plate Adjustment

The door striker plate plays a vital role in ensuring the door latches securely when closed tight. If you encounter issues with the door not latching correctly, adjusting the door striker plate may be necessary. This adjustment can typically be achieved by loosening the bolts holding the striker plate, shifting it slightly to align with the door latch, and then tightening the bolts securely. Testing the door post-adjustment will confirm if the latch is well adjusted and functioning properly.

3. Upgrading to a Door Strut Kit

Another issue that may occur with aftermarket door installations on the Polaris Ranger is doors becoming loose or unexpectedly swinging open while driving. This poses a safety hazard and can lead to door damage. To address this concern, upgrading to a door strut kit is advised. A door strut door kit also includes additional hardware that ensures the doors remain secure and prevent any unintended opening during use. Investing in a door strut kit provides owners with added assurance and peace of mind when installing doors on their Polaris Ranger.

How to Maintain Your Aftermarket Polaris Ranger Doors

  • Regularly inspect and clean the doors and the steel door frame to ensure proper fitment and functionality.
  • Lubricate the hinges and latch striker to keep the doors operating smoothly.
  • Consider applying a protective coating to the doors to protect them from the elements.

Final Check and Inspection

Double-check Your Fasteners for a Secure Fit

  • Verify that all bolts and nuts are tightened down in the correct order to ensure proper fitment.
  • Check the door fitment and adjust as needed to ensure a secure and comfortable ride.

Ensure Proper Fit and Functionality of Your New Doors

When installing new doors in your home, it’s essential to prioritize both aesthetic appeal and functionality. To ensure the safety and security of your home, follow these steps: after installation, test the new doors for smooth opening and closing, make any necessary adjustments to hinges or hardware for optimal operation, and check for proper fit with minimal gaps for security. Regularly inspect for signs of wear or damage like cracks, dents, or rot, addressing any issues promptly to prevent further damage and maintain the longevity of the doors.

Finally, if your vehicle is under warranty, then consider calling the Polaris dealer near you.